| A Better Warrior FV510 & Family | Article by Simon Barnes - su27flanker(at)btinternet(dot)com Edited by Al Magnus | 
| Updated 01/January/2013 | 
| With the release of the Revell Warrior and later the Up Armoured version, there was finally something to go with the Revell Challenger 1 and the later Dragon and Trumpeter Challenger 2 vehicles. Whilst the Revell Warrior is very good in terms of moulding and fit, there are a few details that could be made better. With the unfortunate pass over to new owners of the site some of these pages went missing, the good thing is that in between then and now new information has come to light, so giving me a chance to bring the article right up to date with the latest versions currently deployed in Afghanistan. The aim of this article is to show how to bring the Revell kit up to spec. I will also show some of the various upgrades available from CMSC and PDI Model Supplies, and the Extratech PE set, along with their faults, as well as the faults in the original Revell kit and how to correct these and what needs to be added. I daresay that some are pleased with the Warrior as it is. For those this article is not meant to deride anyone, as it always depends on your area of interest as to what you find acceptable in a model, and the more a model encroaches on your area of interest the more faults you find. For me I find that with WW2 and earlier I am prepared to accept faults easier than with Modern British and Russian vehicles. For others it will be the other way round and there will be those with a completely different point of view. For those that are interested you can incorporate as many, or as few, of the changes as you wish, as some will be time consuming and, for the want of a better word, fiddly. Before proceeding further, please first read my following warning. The more I got into modifying the Warrior
              and correcting the major faults the more I started finding things
              that were wrong, and to correct all the faults would mean practically
              a total rebuild. Of course there are parts of the kit that can be 
              modified to meet the requirements, but if planning to build more 
              than one vehicle, the only way is to modify one part and copy
              it in resin for the others. At the end you would be left with very little
              plastic. What 
              is wrong with the kit? Well, 
              actually quite a bit, some of it is due to the molding process (i.e. 
              to be able to release the model from the mould) and some of it is 
              due to research errors.  There are other parts that are entirely cosmetic
              but add to the model as a whole. Moulding process errors 1. Most of 
      the access hatch hinges on the upper hull are vertical, where as they
      should be at 90 degrees to whichever plate they are on. Most noticeable of
      these are the front plate hinges and the drivers side plate. 2. The rear 
      troop compartment hatches have solid hinges, instead of a bar. 3. The rear 
      troop compartment periscopes have the incorrect profile, as does the one 
      between the commander and gunner in the turret roof. Research errors (missing
              or incorrect details), in no particular order 1. Rear 
      stowage bins are too short. 2. Left hand side access
              panel just behind the driver is too deep. 3. Turret 
              periscopes are the incorrect shape. 4. Raven 
      sights for the main gun are incorrect in shape and height. 5. Armoured 
      deflector for the engine louvers is too small. 6. Smoke 
              discharges (need I say more?) these seem to be the one thing that 
              Revell consistently mess up on British vehicles (e.g. Challenger 1). 7. Gun 
              mantlet too narrow and missing detail. 8. Lip 
      missing from front of turret. 9. Final 
      drive housings too wide. 10. Air 
      intake cowl too shallow. 11. Incorrect 
      mesh alignment shown on turret and hull baskets. 12. Missing 
      or poorly depicted smaller lifting eyes on turret and hull. 13. 
      Incorrectly placed fire extinguisher on the rear door. 14. Incorrectly 
              shaped roof vent. 15. 
              Rear door hinges too big. 16. 
              The hull sides are not deep enough. 17. 
              Wheels not deep enough. 18. 
              Final drives too small in depth. Up armoured Warrior  As above with 
      the following additions. 1. Side 
              armour panels too thin. Also the armour stands too far away from
              the hull sides. (Interestingly the stand off distance and the thickness 
              of the panel would be the correct depth for the real panels, thus 
              by adding plastic to the rear to cover the rear of the panels, the 
              correct thickness can be achieved, although, by doing this you will 
              need to reshape the front and rear portions of the panels, but more
              on this later). 2. The front 
      glacis armour is totally wrong, firstly the top armour block is the wrong 
      shape and doesn't extend up the glacis far enough. The bottom part is 
      compounded by the fact that the final drives are too large, this makes 
      both the front bin and the armour too narrow. 3. No 
      mounting brackets for the armour depicted. CMSC
      Parts  1. The side 
      armour provided by the CMSC set is the wrong size. The individual panels
      are too big (wide) and although the correct number of panels are depicted, 
      because of the size the right hand side is about 1 complete panel too long. This
      pushes the front too far forward on the right hand side, obscuring the drivers view.
      The left hand side panel is also too long but not as extreme. Also the individual
      panels in each side are all different sizes (whereas most should be the 
      same size, except for the obvious panels that are of a different shape and 
      size). Here the Revell kit has the correct size of panel (if not
      depth). 2. The
              frontal armour, although of the correct size for the top, the lower
              armour suffers from the same fate as the Revell kit due to the oversize 
              of the final drives. Also the frontal armour is at an incorrect
              angle and should be at a much sharper angle. 3. No 
      mounting brackets for the armour depicted. The 
      Corrections and build Lower 
      hull  The lower 
              hull can be built as per the instructions, the only thing needed 
              is to drill out the holes in the sprockets as well as the two holes in the centre track
              return roller, both of which will improve the overall look of the vehicle. It would be worth 
              painting and weathering the track
              units at this stage before they are fitted to the hull to provide
              easier access to a lot of the running gear. Overall weathering
              can be done later once the kit is built, to bring it all together. The
              following pictures show weathered wheels and track units before 
              being attached to the hull. Before attaching the wheels and tracks 
              drill out the holes in the tub that make the locations for the side 
              skirts front and rear covers. This will become apparent later as 
              to why. The first
              change that needs to be made to the lower hull are the final drives, 
              which need to be cut down in size. This is a fairly easy process,
              done by removing approx. 1mm of plastic from the inner edge of the
              final drive housing where they meet the track assembly. This way
              none of the detail of the final drive housing will be lost. The 
              end of the housing should extend along the lower plate as far as 
              the end of the towing eye mounts. The following pictures show from where
              the plastic needs to be removed and how far the drives should
              reach. Really the final drives are too small The 
              towing eye mounts need to be altered, as they need to
              extend down to the final drive housing and 8 bolts (4 either side) 
              need to be added. This only needs to be done to the right hand side if
              fitting the front armour. If the armour is not to be added then
              the left hand side also needs to be extended and bolts added at the same time. Under 
              the right hand final drive a piece of plastic needs to be added. 
              This is presumably part of the first road wheel suspension housing. If 
              the side skirts are to be fitted, or just the front or rear portions, 
              the four small rivets need to be added to the edges both on the 
              front face and on the sides of the front and rear track covers. For 
              the Bold and the Brave Now 
              we come to a conundrum. The model's sides are too shallow and the fix unfortunately
              it is not as simple as building new sides. The problem not only lies in the depth of the sides,
              but also in the track units. The kit tracks are too thin and although
              some of the thickness can be made up by attaching new rubber pads 
              and new longer guide horns, the tracks are also too close to the
              hull in more ways than one. The main tub of the kit should be wider 
              forcing the track units out to be almost inline with the hull sides.
              The only way to fix this is to add plastic between the track units
              and the tub walls which will need some creativity to hide the fact
              at the front and along the bottom, but not so much at the rear, as
              there is missing detail which can be added to cover this. (see hull corrections).
              The problem lies unfortunately not only in the top hull, although it does
              contain the sides, but in the bottom tub and the tracks as well. The distance
              between the tracks and the hull is too great and you can't cut down 
              the track units without it affecting the whole bottom unit as that 
              would affect the height, and the height of the hull roof is more
              or less the correct. So how to fix it To 
              do this you will need 4 strips of plastic, 2 strips need to be 7.5mm 
              wide, the others 9mm. Both strips need to be 0.5mm thick and 83mm
              long. One of each size now needs gluing together, one on top of the
              other, so that one side is parallel and the other side forms a lip.
              This combined strip then needs gluing to the underside of the sponsons after the
              wheels, with or without tracks, have been fitted. This not only reduces the
              distance between the hull and the track, but also deepens the hull
              top when it is fitted. These measurements should also give a slight
              overhang along the side, front and rear, even when the hull top is fitted.
              The fix also alters the rear bins and certain other fittings but
              also fixes some other problems that would otherwise prove difficult.
              But then it also presents other problems that are harder to fix, one of these
              being the NBC housing door. As it is in the kit, the housing door is too shallow,
              but is not noticeable because of the incorrect hull depth. Correcting
              the hull depth will now expose the shallowness of the door. Correcting
              the door will require surgery, by cutting the door length wise and
              inserting a plastic shim to correct the depth, however most of
              the detail will need to be replaced. The door can then be replaced
              using the two strengthening strips, as on some models these extend
              all the way down, thereby covering any joins. Later 
              models On 
              later models without add on armour, there is a noticeable strip 
              with bolts between the final drive housings used for
              the mounting of the add on armour. One thing 
              to note for the more adventurous of you, is that if you plan to 
              build an interior, and there are many good photos on the web to
              help you achieve this, you will need to remove some plastic from 
              the hull tub before attaching the track units. This is because the
              hull tub takes up internal space, which would make the interior 
              too narrow. This is one of the problems with the PDI interior. To
              try and regain the illusion of space, PDI have made the seats very 
              narrow, for anyone but a midget to sit on. The following photo show 
              where the plastic needs to be removed from. The forward portion
              is for the driver. | 
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